M.R. Grade Plywood:
Manufactured as per
IS: 303 specification premium quality M.R. Grade plywood
caters to every need of customer. Its excellent quality perfectly
matches the economical frame. With a normal and minimal climatic
alteration, plywood is best recommended to grace all interior
applications, that includes office and computer roof furniture, your
dwelling place and business establishments.
B.W.R. Grade Plywood:
This premium
quality of B.W.R. Plywood confirms to the IS: 303-1989
standardization. It has been manufactured from selected stress and
satin free hard wood with in house manufactured PF resin.It is
resistible to extreme weather conditions like heavy moisture content of
air, dryness, unbeatable heat, dense fog and all adverst atmospheric
changes. It best applicable places starts from automobile frames,
railways, bus coaches to kitchen cabinets, bathroom furnishing,
exterior hoarding sign board and even dinning table top.
Technical Specifications:
Density
|
Approximately 0.7gms/cc
|
Glue shear strength (Dry)
|
Minimum 135 kg.
|
Glue shear strength (Wet)
(After 72 hours boiling at 100oC)
|
Minimum 100 kg.
|
Tensile strength
|
Approximately 600 Kg/cm2
|
Moisture content
|
7 - 12%
|
Swelling in water
|
Less than 1%
|
Screw holding strength
|
Approximately 260Kg.
|
Nail holding strength
|
Approximately 60Kg.
|
Bending strength
Across grain
Parallel grain
|
357-420 Kg/cm2
213 Kg/cm2 |
Standard size (in meters)
|
Thickness (in mm)
|
2.44 x 1.22, 2.14 x 1.22, 1.84 x 1.22, 2.44 x 0.92, 2.14 x 0.92, 1.84 x 0.92
|
4, 6, 8/9, 12, 15/16, 18/19
|
PLYWOOD
Plywood is
one of the most commonly used wood products available today. It shows
up everywhere. It is extremely versatile, strong, durable, and comes
in several grades and thicknesses, dependent on quality and thickness
- all standard sheets of plywood are 4 feet by 8 feet. The sheets are
from 1/4 to 3/4 inch thick - though some special sheets may
be thicker.
Plywood
consists of layers of veneer laid crossways to each other, glued and
pressed together to form a sheet. Standard indoor plywood is not made
with a really good waterproof glue so after a few dousing of water
the board can start to separate. You need to treat the wood with
sealer, varnish, or paint to waterproof and protect it. Exterior
plywood is made using waterproof glues and, often, with treated
lumber - that is, wood that has been waterproofed by soaking in
chemicals. You can usually tell if the wood is treated because it has
a greenish hue. Marine ply is the most expensive and is made with
high quality materials and glues that resist moisture. This, as the
name suggests, is most often used in boat construction.
Plywood is
constructed by gluing together a number of layers (plies) of wood
with the grain direction turned at right angles in each successive
layer. This design feature makes plywood highly resistant to
splitting. An odd number (3, 5, 7) of plies is used so that they will
be balanced on either side of a center core and so that the grain of
the outside layers runs in the same direction. The outer plies are
called faces or face and back. The next layers under these are called
crossbands, and the other inside layer or layers are called the core.
A plywood panel made of three layers would consist of two faces and a
core.


There are
two basic types of plywood: exterior and interior. Exterior plywood
is bonded with waterproof glues. It can be used for siding, concrete
forms, and other constructions where it will be exposed to the
weather or excessive moisture. Interior plywood is bonded with glues
that are not waterproof. It is used for cabinets and other inside
construction where the moisture content of the panels will not exceed
20 percent.
Plywood is
made in thicknesses of 1/8 inch to more than 1 inch, with the common
sizes being 1/4, 3/8, 1/2, 5/8, and 3/4 inch. A standard panel size
is 4-feet wide by 8-feet long. Smaller size panels are available in
the hardwoods.
Plywood can be worked quickly and easily with
common carpentry tools. It holds nails well and normally does not
split when nails are driven close to the edges. Finishing plywood
presents no unusual problems; it can be sanded or texture coated with
a permanent finish or left to weather naturally.
There is
probably no other building material as versatile as plywood. It is
used for concrete forms, wall and roof sheathing, flooring, box
beams, soffits, stressed-skin panels, paneling, shelving, doors,
furniture, cabinets, crates, signs, and many other items. Softwood
Plywood Grades
All plywood
panels are quality graded based on products standards (currently PS
1/74). The grade of each type of plywood is determined by the kind of
veneer (N, A, B, C, or D) used for the face and back of the panel and
by the type of glue used in construction.
Many
species of softwood are used in making plywood.
Making
Plywood
Plywood is
made from an odd number of constructional veneers bonded face to face
with the grain running in alternate directions (cross bonding) it
then goes in between the shelves of a large hydraulic press, these
shelves are heated and squeezed together tightly putting great
pressure on the plies, the heat dries the glue and sticks the plies
together. Then the plywood is trimmed and can be sanded to give a
smoother finish.
The reason
for using an odd number of veneers is that the sheet of plywood must
be balanced as near as possible to be stable. Plywood can still twist
even when it is balanced because no two veneers are completely
identical and the tensions are never perfectly balanced. Another
factor that can cause warping is the wetting or heating of one face
of the ply; this will cause the veneer to expand or contract, both of
which can pull the board out of true.



TWO PIECES WARP BUT THREE PIECES OR MORE WILL NOT WARP.
It shrinks,
warps, twists and swells less than ordinary wood and has great
resistance to splitting at the ends, this permits carpenters to
fasten plywood sheets with nails or screws close to the edges. The
outside veneer is called face and back and the centre ply or veneer
is called core. The quality of the plywood is defined according to
its face and back veneer grade. The simplest plywood is made of three
layers of veneer, with the grain direction of the two outer sheets
being parallel. The greater the number of veneers the stronger the
plywood.
Plywood's
main advantage is that by gluing together an odd number of layers of
veneer, a material that is lightweight and workable, yet rigid and
strong can be obtained. Plywood can also be cut to exact sizes worked
into curved shapes and produced in large panels with a smooth
surface. Expensive woods can be used for the face because only thin
sheets are needed, plastic or metal faces are sometimes used to
provide surfaces that resist starching.
PLYWOOD CAN BEND
Uses
of plywood
Plywood
is used chiefly for floors, to line roofs and walls, and for wall
paneling. It is particularly suited for the forms used for shaping
concrete for homes, buildings, bridges and dam foundation. Carpenters
and cabinetmakers find wide use for plywood in furniture, cabinets
and counters. Manufactures use it in boats, lorry trailers, office
equipment, packing cases, trains, cars, road signs, sporting goods
and other products.